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Design & Prototyping | JK Pulley & Manufacturing
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Prototype Creation & Reverse Engineering Services

J.K. Pulley Company, Inc. is a provider of a host of prototype manufacturing and reverse engineering services. We are equipped with state-of-the-art equipment capable of precisely reverse engineering parts and accurately producing prototype parts.

  • For our reverse engineering services, we use a high-tech Zeiss Contura G2 AKTIV coordinate measuring machine (CMM) to accurately inspect, measure, and digitize into a CAD model any required part.
  • By using our CMM inspection capabilities in conjunction with our CNC turning and machining capabilities, we are able to easily reverse engineer any part.
  • We are also equipped to produce prototype parts that strictly conform to customer design requirements and specifications.
  • We offer flexibility in our reverse engineering services, such as making design modifications to the reverse engineered part according to client’s requirements.
  • We further offer high volume production of the reversed engineered and prototype parts.

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Prototype Creation & Reverse Engineering Services Capabilities

Materials
  • Cast Iron
  • Ductile Iron
  • Aluminum
  • Stainless Steel
  • Steel and Alloy Steel
  • Bronze
  • Brass
  • Titanium
  • Magnesium
  • Weldments
  • Plastic
Equipment
  • Zeiss Contura G2 AKTIV
  • Travel: 700 x 700 x 600 mm
  • Minimum Tip Diameter: 0.5 mm
  • Measuring Tolerance: 0.071 + L/300
  • (L is Measured Length in Inches)
  • 4-Axis Okuma MH500 Horizontal Mill
  • Okuma MH800 Horizontal Mill with Rotary Indexer
  • Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
  • Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
  • Cincinnati Saber 1000 Mill 20 x 40 x 17 inches Travel
  • Blanchard Grinder 36 inches maximum diameter
  • 4-Axis Okuma LU45 CNC Lathe
  • Maximum Swing: 32 inches Diameter
  • Maximum Turning Length: 36 inches
  • 2-Axis Okuma LB35 CNC Lathe
  • Maximum Swing: 18 inches Diameter
  • Maximum Turning Length: 36 inches
  • 6 – 4-Axis Okuma LU15 Standard Chucking Lathes
  • Maximum Swing: 14 inches diameter
  • Okamoto Surface Grinder 12 x 24 inches Table
  • Vertical and Horizontal Sunnen Honing Machine
  • Pfauter Gear Hobber with Maximum Diameter 14 inches
  • Pioneer and Oil Gear Broaching Machines
  • Robotic Cell #1:
    4 Axis LU15 Lathe
    Okuma Captain Lathe
    Motoman Robot
    Load and Unload Conveyors
  • Robotic Cell #2:
    Lu15 4 Axis Lathe
    Okuma Captain Lathe
    Motoman Robot
    Kira Drill and Tap Station
    Load and Unload Conveyor
  • Robotic Cell #3:
    LU300 Lathe
    Drill and Tap Station
    Ty Miles Broaching Machine
    Load and Unload Conveyors
Software Used Calypso CAD
Tolerances 0.0005 inches
Capabilities
  • Custom Made Pulleys
  • CNC Milling
  • CNC Turning
  • Gear Hobbing
  • High Production Robotic Machining
  • Reverse Engineering / Prototype Creation
  • Welding Services
  • CMM Inspection

More Information

Quality Certification ISO 9001:2008
Additional Features Design assistance
JK Pulley

3805 Bates Street
St. Louis, MO 63116-3228
Phone: 314-481-2900
Fax: 314-481-9004

News

06/07/2016 - JK Pulley & Manufacturing is proud to announce the launch of a new website!... More