Capabilities

Prototype Creation & Reverse Engineering Services

J.K. Pulley Company, Inc. is a provider of a host of prototype manufacturing and reverse engineering services. We are equipped with state-of-the-art equipment capable of precisely reverse engineering parts and accurately producing prototype parts.

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For our reverse engineering services, we use a high-tech Zeiss Contura G2 AKTIV coordinate measuring machine (CMM) to accurately inspect, measure, and digitize into a CAD model any required part.
By using our CMM inspection capabilities in conjunction with our CNC turning and machining capabilities, we are able to easily reverse engineer any part.
We are also equipped to produce prototype parts that strictly conform to customer design requirements and specifications.
We offer flexibility in our reverse engineering services, such as making design modifications to the reverse engineered part according to client’s requirements.
We further offer high volume production of the reversed engineered and prototype parts.

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Prototype Creation & Reverse Engineering Services Capabilities

Materials

Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze

Brass
Titanium
Magnesium
Weldments
Plastic

Equipment

Zeiss Contura G2 AKTIV
Travel: 700 x 700 x 600 mm
Minimum Tip Diameter: 0.5 mm
Measuring Tolerance: 0.071 + L/300
(L is Measured Length in Inches)
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
Cincinnati Saber 1000 Mill 20 x 40 x 17 inches Travel
Blanchard Grinder 36 inches maximum diameter
4-Axis Okuma LU45 CNC Lathe
Maximum Swing: 32 inches Diameter
Maximum Turning Length: 36 inches
2-Axis Okuma LB35 CNC Lathe
Maximum Swing: 18 inches Diameter
Maximum Turning Length: 36 inches
6 – 4-Axis Okuma LU15 Standard Chucking Lathes
Maximum Swing: 14 inches diameter
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pfauter Gear Hobber with Maximum Diameter 14 inches
Pioneer and Oil Gear Broaching Machines
Robotic Cell #1:
4 Axis LU15 Lathe
Okuma Captain Lathe
Motoman Robot
Load and Unload Conveyors
Robotic Cell #2:
Lu15 4 Axis Lathe
Okuma Captain Lathe
Motoman Robot
Kira Drill and Tap Station
Load and Unload Conveyor
Robotic Cell #3:
LU300 Lathe
Drill and Tap Station
Ty Miles Broaching Machine
Load and Unload Conveyors

Software Used

Calypso CAD

Tolerances

0.0005 inches

Capabilities

Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing

High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
CMM Inspection

More Information

Quality Certification

ISO 9001:2015

Additional Features

Design assistance