Gear Cutting Services
JK Pulley & Manufacturing has earned a reputation for excellence in precision gear cutting services, meeting the unique needs of clients across diverse industries. We are equipped with the latest gear-cutting technology and staffed by a team of experienced machinists and engineers, ensuring we can bring any custom gear concept to life.
At JK Pulley & Manufacturing, we are experts in handling a wide range of gear types, including:
- Spur gears. Also known as straight-cut gears, spur gears are among the most commonly used and ideal for applications requiring simple, efficient power transmission.
- Helical gears. With their angled teeth, helical gears provide smoother, quieter operation compared to spur gears, making them ideal for high-speed or high-load applications.
- Pinion gears. Essential for applications like vehicle drivetrains and other systems requiring high torque, our precision-cut pinion gears are crafted to meet the most demanding specifications.
Our facility is capable of producing gears of various configurations and sizes tailored to each customer’s unique requirements. This flexibility allows us to provide fully custom solutions that integrate seamlessly whether you need gear hobbing, broaching, milling, grinding, or skiving.
Gear Machining Capabilities
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| Tolerances | 0.0005 inches |
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More Information
| Quality Certification | ISO 9001:2015 |
| Additional Features | Design assistance |
Materials Expertise
We work with a wide range of materials to meet the durability and performance needs of each application:
- Steel and steel alloys. These materials provide the strength and durability necessary for high-stress applications, including heavy machinery.
- Stainless steel. This material is Ideal for environments requiring corrosion resistance and suitable for industries such as food processing and marine applications.
- Aluminum and more. For lightweight yet strong gears, we can manufacture parts using aluminum or other custom materials upon request, delivering the performance and longevity expected.
Advanced Gear Equipment
Precision starts with our state-of-the-art equipment.
- Pfauter gear cutting machine. Our Pfauter machine is capable of cutting gears up to 14 inches in diameter with exceptional accuracy, providing flexibility for various gear sizes and complexities.
- Pioneer broaching machines. Pioneer broaching machines allow us to create precise and intricate profiles, ensuring smooth operation and fit.
JK Pulley & Manufacturing is proud to be your made in USA partner in precision cutting and more. Our rigorous quality control processes ensure that our gear cutting services meet the highest standards. Service is at the heart of everything we do. Contact us today at 314-481-2900 to discover how we can help elevate your operations to new heights.