Gear Cutting Services
JK Pulley & Manufacturing has earned a reputation for excellence in precision gear cutting services, meeting the unique needs of clients across diverse industries. We are equipped with the latest gear-cutting technology and staffed by a team of experienced machinists and engineers, ensuring we can bring any custom gear concept to life.
At JK Pulley & Manufacturing, we are experts in handling a wide range of gear types, including:
Our facility is capable of producing gears of various configurations and sizes tailored to each customer’s unique requirements. This flexibility allows us to provide fully custom solutions that integrate seamlessly whether you need gear hobbing, broaching, milling, grinding, or skiving.
Gear Machining Capabilities
Materials
- Cast Iron
- Ductile Iron
- Aluminum
- Stainless Steel
- Steel and Alloy Steel
- Bronze
- Brass
- Titanium
- Magnesium
- Weldments
- Plastic
Equipment
- Pfauter Gear Hobber with Maximum Diameter 14 inches
Tolerances
0.0005 inches
Capabilities
- Genos Multi Function Robotic cell
- Lb3000 Multi Function Robotic cell
- 2sp Multi Function with auto loader cell
- Custom Made Pulleys
- CNC Milling
- CNC Turning
- Gear Cutting
- High Production Robotic Machining
- Reverse Engineering / Prototype Creation
- Welding Services
- CMM Inspection
More Information
Quality Certification
ISO 9001:2015
Additional Features
Design assistance
Materials Expertise
We work with a wide range of materials to meet the durability and performance needs of each application:
- Steel and steel alloys. These materials provide the strength and durability necessary for high-stress applications, including heavy machinery.
- Stainless steel. This material is Ideal for environments requiring corrosion resistance and suitable for industries such as food processing and marine applications.
- Aluminum and more. For lightweight yet strong gears, we can manufacture parts using aluminum or other custom materials upon request, delivering the performance and longevity expected.
Advanced Gear Equipment
Precision starts with our state-of-the-art equipment.
- Pfauter gear cutting machine. Our Pfauter machine is capable of cutting gears up to 14 inches in diameter with exceptional accuracy, providing flexibility for various gear sizes and complexities.
- Pioneer broaching machines. Pioneer broaching machines allow us to create precise and intricate profiles, ensuring smooth operation and fit.
JK Pulley & Manufacturing is proud to be your made in USA partner in precision cutting and more. Our rigorous quality control processes ensure that our gear cutting services meet the highest standards. Service is at the heart of everything we do. Contact us today at 314-481-2900 to discover how we can help elevate your operations to new heights.
